Manufacturing Execution System?

Technology is developing rapidly. Increasing demands. As a result, production also increases. Distances lose their importance, and anything requested can be intervened immediately. Competition is not just regional. Global businesses are in competition. When this is the case, the need for technology in production systems is also increasing. Machines are necessary to increase productivity in the workplace. Let’s talk about the automation process. Thanks to MachBEE’s production execution systems, a business can control a machine park and the entire production process with a single hand. On the other hand, there is an organizational confusion. The aim is to manage the human-machine relationship at an optimum level. In this, Manufacturing Execution System are needed. For more information on this system, keep reading us.

What is a Manufacturing Execution System (MES)?

The computerized system used in manufacturing is called MES. It is used in the conversion and certification of raw materials into the desired product in the production process. Thanks to Manufacturing Execution System, production planners gain optimized information to improve the production output of the factory department. MES has multiple elements in its manufacturing process. These.

• Inputs
• Machines
• Support services
• Product data
• Employee

MESS works in real time to control all of this.

Manufacturing Execution System Functions

MES works in many areas of production operations and performs a controlled production flow without the need for manpower or intervention. Production is sustainable under surveillance. There are some functions for this. These.

• Data collecting
• Performance Analysis
• Labor Management
• Resource allocation and due diligence
• Planning System Interface
• Stock Tracking and Management
• Production Intelligence
• Instant data collection at the Production Site
• Distribution of tasks to production units
• Quality management
• Product tracking and logging
• Business planning
• Material flow tracking
• Data-driven reporting
• Exception management

Thanks to all these functions, you can increase your production efficiency.

MESS Four Basic Functions

• It collects data simultaneously within the production area.
• Organizes data and stores all data in a central database.
• It ensures that all data owned, including critical data stored from other information systems where planning data is stored, are accessible over the network.
• Receives work orders via ERP and transfers them to production units.

Connection of Manufacturing Execution System Structure with ERP

Connection of MES Structure with ERP

MES forms the most important part of the ERP structure. While MES specifies how the decision phase will be, ERP provides why. The two can work together. Manufacturing Execution System acts as a bridge to ERP on issues such as inventory management, assembly lines.

Advantages of MES

Thanks to the production management systems in place, you can benefit from all the functions we mentioned above.

• Improves product quality.
• The productivity of factory employees increases.
• Improves customer service.
• There is little or no need for documents needed between shifts.
• Lost document cases are prevented.
• The number of raw materials waiting for production is reduced.
• Planning time improves.
• The time spent in data entry is eliminated or minimized.
• Reduces preparation time

You grow faster every day thanks to the benefits of these functions.

Required Steps for Successful MESS

Identifying the problems in the most accurate way: A company needs requirements analysis. Use Manufacturing Execution System in line with the identified needs.

Prioritization: With the emerging needs analysis, more than one problem-causing process of an enterprise is determined. The firm should focus primarily on the problem.

Determining the Right Management: process management is very important. For this, it is necessary to determine the people who will stop the process from the beginning to the end and who have the best command of the process.

Choosing the Right Partner: The continuation of the process is also important. It is also important that you determine the right supplier for your company.

MES Core Functions

MES can work in a wide variety of fields. It works in many areas of the operation such as order execution, production analysis and resource scheduling. MESS can operate at any stage of its production without human intervention, while maintaining an accountable and controlled production flow. A production execution system that is reliable and won’t let you down is versatile. It has many functions that are important to facilities. These are as follows.

Quality Control: not only achieves new developments in production, but also controls every stage of production.

Maintenance Management: the plan is the most important part of production. Another function of MESS is to plan regular maintenance. In this way, all obstacles that may occur in the production line are prevented.

Data Acquisition: all stages of production are evaluated to obtain all information.

Workforce Management: It is to work advantageously according to the characteristics of employees and equipment.

Performance Analysis: not only analysis of executed processes is provided, but also continuous analysis in efficiency.

Product Tracking: the workflow and the specified time are very important. You can easily observe the time in the production phase.

Process Management: not only the production line, but also the productivity of the employees at the production stage is maximized.

Situation Analysis: While efficiency can be measured thanks to instant information, efficiency is measured.

Reporting: Thanks to the information obtained from the situation analysis, reporting is provided in the easiest way without difficulty.

Manufacturing Execution System

Information Need in the Business

The Production Management System meets the information needs of the enterprises in the most comprehensive way.

Production Department

Business operators seek answers to a number of questions. These.

• How are the postures this month compared to last year?
• Why is this machine not working?
• Can I measure the machine speed correctly?

Engineering Office

Engineers can answer the questions below.

• Do guard interlock limits make process values ​​unstable?
• Are the reference values ​​correct for this control loop?
• Do alarms alert operators well?

Quality department

Other personnel who make various inquiries are Quality Assurance personnel.

• Have vibration and bearing temperatures increased since the last maintenance?
• How many hours were the machines in operation last year?
• Have recipe changes affected product quantity and quality?

MES monitors every aspect of production. You can easily follow all processes from raw material to finished product thanks to information tools. MachBEE is an application developed by Turkish engineers and you can dominate your production by monitoring your work in real time from all devices.